How to choose Rod mill and ball mill?

Rod Mill. The barrel shape of the rod mill and the ball mill is different: the barrel of the rod mill is a long cylinder type, and the ratio of the length to the diameter is generally 1.5-2.0; the ...

Ball Mill & Rod Mill Design

Ball Mill Capacity VS Rod Mill Capacity. Until recently many operators have believed that one particular type of grinding mill had greater efficiency and resulting …

Rod Mill

Ball and Rod Mills. Jean-Paul Duroudier, in Size Reduction of Divided Solids, 2016. 3.7.4 Performance. Rod mills are used in an open circuit between crushing and the ball mill. They often operate in wet and where the pulp contains up to 50% solid by mass. This machine is equally very applicable to dry where it could take a feed that has achieved …

Ball and Rod Mill

1. Rod Mill and Ball Mill. Rod mills are grinding machine which employ high carbon steel or special steel rods of nearly the same length as that of the drum, in place of steel balls in ball mills. Rod mill products are generally coarser than those produced in a ball mill, and rod mills are well suited to handle coarser feed and to control the ...

What's the difference of Ball mill, SAG mill, AG mill?

Attrition mill is a type of grinding mill by kinds of media to crush lump to powder-like substances. The impact can be rock on rock such as in an Autogenous Grinding (AG) mill, rock and a small ball charge (~10%), used in Semi Autogenous Grinding (SAG) mills, balls of various sizes in Ball Mills and less commonly these …

Hammer mill and Ball mill | PPT

Hammer mill and Ball mill - Download as a PDF or view online for free ... Balls can be of various shapes and size. Rods can be used instead. Installation, Operation and labor costs are low. 51. Noisy machine. Wear occurs from balls as well as from the casing. Slow process. Cannot be used for soft, fibrous, tacky materials.

AMIT 135: Lesson 7 Ball Mills & Circuits – Mining …

Explain the role of ball mill in mineral industry and why it is extensively used. Describe different types of ball mill design. ... Ball Mill Rod Mill Autogenous Mill; Length: Diameter Ratio: 1.4 to 1.8: 0.5 to 3.5: 0.25 to …

Autogenous Grinding & Semi Autogenous Grinding …

SAG vs Ball Mill Advantages . AG & SAG Mill Grinding Compared – Which is Best. Grinding rods and balls can be obtained in uniform sizes, weights and of a specified quality. ... Where in conventional rod and ball mill plants there are usually 3 to 4 stages of crushing followed by 1 to 3 stages of grinding, depending on ore fineness and ...

Rod Mill Design & Power Draw

For rod, ball, or pebble mills the peak is usually near Vp = .50, while actual observations as low as V= .42 have bean made in some ball mills (Rowland, 1973). See Figure 2. Power draw is not significantly affected by the presence of the slurry in the mill. While the presence of the slurry will effect the charge density, the charge swelling ...

The differences between ball mill and rod mill | LZZG

The differences between ball mill and rod mill. February.09,2022. Both ball mills and rod mills are inseparable grinding equipment for beneficiation operations. The two types of equipment are horizontal long cylinders in appearance, and their structures are basically the same, so many users cannot distinguish between the two types of equipment.

Rod and Ball Mill

The Ball/Rod mills are meant for producing fine particle size reduction through attrition and compressive forces at the grain size level. They are the most effective laboratory mills for batch-wise, rapid grinding of medium-hard to very …

What Are the Differences between Ball Mill and Rod Mill?

Closed Circuit Grinding VS Open Circuit Grinding

The simplest grinding circuit consists of a ball or rod mill in closed circuit with a classifier; the flow sheet is shown in Fig. 25 and the actual layout in Fig. 9. This single-stage circuit is chiefly employed for coarse grinding when a product finer than 65 mesh is not required, but it can be adapted for fine grinding by substituting a bowl ...

SAG mill VS Ball & Rod Mill

SAG mills are used predominantly with feed material with a larger max lump sizes (from primary crushing plant typically in the max lump size range 150 mm to 300mm and a psd to follow) and the ball or rod mills are for smaller feed lump sizes.

What is a Rod Mill?

The main difference between a rod mill and a ball mill is the grinding medium. Rod mills use long steel rods as the grinding medium, while ball mills use steel balls. Additionally, rod mills are better suited to handling larger feed sizes, and they create a more uniform particle size distribution than ball mills. What are the main components of ...

Ball Mill vs. Pebble Mill | Neumann Machinery Company

The name "ball" or "pebble" refers to the type of grinding media that is introduced into the mill. The media when combined with ores or other subtances accelerate particle size reduction by virtue of their impacting on the particles as the mill rotates. The grinding action is as described in our article about how grinding mills work ...

What's the Difference Between Ball Mill, Rod Mill and SAG Mill?

Rod mill: When the particle size of the product is 1-3mm, the processing capacity of the rod mill is greater than that of a ball mill of the same specification. Ball mill: When the particle size of the product is less than 0.5mm, the grinding effect of the ball mill is greater than that of a rod mill of the same specification.

Grinding Mills

Tube mills. Rod mills. Ρebble mills. Ball mill. The term "ball mill" is usually applied to a mill in which the grinding media are bodies of spherical form ("balls") and in which the length of the mill is of the same order as the diameter of the mill body; in rough figures the length is, say, one to three times the diameter of the mill ...

Converting a ball mill from overflow to grate discharge

A ball mill is one of the most common equipment items in a mineral processing plant. Its job, to grind rock by tumbling it in a large metal cylinder loaded with steel balls, is highly energy intensive. In fact, the cost of grinding in a mining operation represents a significant proportion of the total energy cost. One way of fully utilising the ...

TUMBLING MILL MECHANICS

A tumbling mill is a collective name for the generally known ball mills, rod mills, tube mills, pebble mills and autogeneous mills. For all these kinds of mills the mechanics can be dealt with together, there being no substantial difference in the grinding process. There are two kinds of grinding body movements: either they describe an ...

What's the Difference Between Ball Mill, Rod Mill …

Ball mill： Ball mills are the most widely used one. Rod mill： The rod mill has the highest efficiency when the feed size is <30mm and the discharge size is about 3mm with uniform particle size and light …

What's the Difference Between Ball Mills and Rod …

The finesse of the material milled by the ball mill is 0.074mm-0.4mm, only except for the two small ball mills that have a wider range of 0.075-0.89mm. However, the rod mill fine grinding fineness is …

How it Works: Crushers, Grinding Mills and Pulverizers

The feed enters one end of the ball mill, and discharges out the other end. Ball mills vary greatly in size, from large industrial ball mills measuring more than 25 ft. in diameter to small mills used for sample preparation in laboratories. Rod mills are similar to ball mills and use metal rods as the grinding media. Pebble mills use rock ...

How HPGRs compare to conventional milling |

Within comminution circuits, High Pressure Grinding Rolls (HPGR) are increasingly replacing conventional SAG, rod and ball mills for hard rock reduction – owing to their substantially lower energy consumption and potential for significant total cost of ownership reduction. Not only do they require as much as 40% less energy than traditional …

Ball Mill VS Rod Mill: Difference & Selection

The product particle size is 1~3mm. When used for rough grinding, choose a rod mill. The product particle size is less than 0.5mm. When used for fine grinding, …

Rod Mills

Rod Mills may be considered either fine crushers or coarse grinding equipment. They are capable of taking as large as 2″ feed and making a product as fine as 35-48 mesh. Of particular advantage is their …

Overflow VS Grate Discharge Ball or Mill – Why Retrofit

The cost of a ball mill conversion from overflow to grate discharge is 'fairly' affordable at $65,000 for a 13′ x 15′ mill. This is only for the discharge head, grates and pulp filters (rubber). A comparison in laboratory of Overflow Discharge Ball Mill VS Grate Discharge Ball Mill.

How Do Ball Mills Compare to Rod Mills?

On the other hand, rod mills employ long steel rods that line the interior of the drum and tumble in a parallel motion. This rod action effectively grinds the material …

RoM BALL MILLS

RoM Ball mills, like SAG mills, utilise coarse rocks in the RoM feed as grinding media but with 25 – 40% steel balls added, which is advantageous when the coarse fraction in the RoM feed is ...

Compare and Understand Rod/Ball/Impact-Crushing/Abrasion …

Relation of Bond rod mill work index and crushing work index. Similar to the ball mill work index, the rod mill work index is a tumbling test that includes both attrition and abrasion breakage mechanisms. Unlike the ball mill work index, the size of the feed to a rod mill test (10 mm–12 mm) is closer to the size of the crushing test.