EXAMPLE Material with W I = 19 kWh/ton must have its size reduced from 4 mm to 200 m in a ball mill at the rate of 7 tons per hour.Assume that there will be 20% losses of energy. Derive effective design equations that relate mill length to diameter. The RD of the balls you can assume to be 5.0 You can also assume that the charge volume …
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Ball feed size SAG mill water flow rate SAG mill power vs. wear geometry - maximizing kW-hr/ton & tons/hour in combination SAG mill liner change-out life/cycle vs. tons/kg consumed. Ball mill liner efficiency based on liner geometry and its influence on kW-hours/ton, total tons/life cycle, and P80 transfer to cyclones.
WhatsApp: +86 18221755073Ball Size as Initial Charge. Commercial ball sizes 10 – 150 mm; Number, size and mass of each ball size depends on mill load and whether or not the media is being added as the initial charge. For the initial chargin of a mill, Coghill and DeVaney (1937) defined the ball size as a function of the top size of the feed, i.e., dâ†"V = 0.40 ...
WhatsApp: +86 18221755073Do you need a quick estimation of a ball mill's capacity or a simple method to estimate how much can a ball mill of a given size (diameter/lenght) grind for tonnage a product P80 size? Use these 2 tables to get you close.
WhatsApp: +86 18221755073If P is less than 80% passing 70 microns, power consumption will be. Ball Mill Power Calculation Example. A wet grinding ball mill in closed circuit is to be fed 100 TPH of a material with a work ...
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WhatsApp: +86 18221755073to optimise the grinding process.Clinker grain sizes depend on pre-crusher settings but are in some cases still up to 50mm when fed to the ball mill and therefore, it is necessary to …
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WhatsApp: +86 18221755073• Transfer size (T80) is the term used to describe the SAG mill product that is sent to the ball mill. For peak performance and balancing the power available in the SAG mill and ball mill, the transfer size must be measured and controlled. • The transfer size will be 500 microns using a 12mm opening trommel. This can be true under special
WhatsApp: +86 18221755073Small Ball Mill Capacity & Sizing Table. Do you need a quick estimation of a ball mill's capacity or a simple method to estimate how much can a ball mill of a given size (diameter/lenght) grind for …
WhatsApp: +86 18221755073The mill used for this comparison is a 4.4-meter diameter by 13.6 meter long ball mill with a 5000 HP drive motor. It is designed for approximately 90 s.ton per hour. This type two-compartment mill is a state- of-the-art shell supported cement finish mill. The torque and time requirements of the mill with the ball
WhatsApp: +86 18221755073where Ω E is the energy-corrected ball wear rate, g per kWh, d R is the diameter of the largest balls in the mill (the recharge size), mm, K d E is the linear wear rate of balls, µm per kWh t −1, Ai is the Bond abrasion index determined in a laboratory test (unitless), F 80 is the feed 80% passing size of the ore, µm, and pH is the water ...
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WhatsApp: +86 1822175507312TH AUSIMM MILL OPERATORS' CONFERENCE / TOWNSVILLE, QLD, 1–3 SEPTEMBER 2014. FIG 2 – Mill feed and discharge size distributions of two circuits at …
WhatsApp: +86 182217550731.Size and Design: The physical size and design of the ball mill, including the diameter and length, affect its cost. ... a rough estimate for a ball mill with a 30-ton-per-hour output capacity ...
WhatsApp: +86 18221755073Besides particle size reduction, ball mills are also widely used for mixing, blending and dispersing, amorphisation of materials and mechanical alloying [1, 49, 51].
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WhatsApp: +86 18221755073In this module, you will learn how to characterize the performance of ball mill circuits. Specifically, after completing this module, you will be able to: List and describe the four …
WhatsApp: +86 18221755073The sizing of ball mills and ball milling circuits from laboratory grinding tests is largely a question of applying empirical …
WhatsApp: +86 18221755073The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum 'chunk size', product size as P80 and …
WhatsApp: +86 18221755073between the ball mill a nd rod mill showed that particles in a ba ll mill h ave a shorter residence time than in a rod mill [5 8]. This is because balls offer less resistance to t he flow of ...
WhatsApp: +86 18221755073Problem 2 A two stage grinding circuit using a rod mill in open circuit with a ball mill in closed circuit with a rake classifier is used to grind 40 tons per hour of ore (sp. gr. 3.0). Dilution Water Feed Rod Mill Overflow (Fines) Rake Classifier Sands (Coarse) Ball Mill Sump Pump The circuit is sampled and analyzed for percent -100 microns ...
WhatsApp: +86 18221755073Q2) One ton per hour of dolomite is produced by a ball mill operating in a closed circuit grinding with a 100 mesh screen. The screen analysis (weight %) is shown in the below table. Calculate the mass ratios of the overflow and underflow to feed and the overall effectiveness of the screen.
WhatsApp: +86 18221755073In this example the SAGDesign (SDT) ore hardness is 10 kWh/t (to grind the ore from F 80 152 mm to T 80 1.7 mm) and the SAG ground Bond Ball Mill Work Index is 15 kWh/t. Table 2 shows alternate equipment selections that will produce 471 t/h, (10,400 t/d and 3.8 million tonnes per annum) at 92% availability.
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